Maintenance methods
1. Clean the surface of the equipment
Regularly clean the equipment and remove oil and dust from the surface. At the same time, after the equipment stops running, a dedicated brush head can be used to clean the cutting edge and positioning cam of the equipment to remove impurities attached to them.
2. Regularly replace parts
In the actual use of the equipment, it is necessary to replace some vulnerable parts, such as blades, belts, bearings, etc. in a timely manner according to the service life of the equipment to ensure its normal operation. At the same time, it is necessary to check the fastening status of the fixing screws and fasteners to prevent malfunctions caused by looseness.
3. Pay attention to lubrication
The equipment needs to be lubricated appropriately to reduce friction and wear. During maintenance, the equipment should be lubricated regularly and the lubricating oil, grease, etc. should be replaced according to the manufacturer's specified method and time.
4. Keep the equipment dry
Long term operation of equipment is prone to moisture, especially in humid environments. Therefore, it is necessary to keep the equipment dry as much as possible in daily life, and equipment such as dehumidifiers can be used for maintenance.
5. Preventing Overload
During the operation of the equipment, excessive load should be avoided. If the operator discovers that the equipment is not operating properly or has abnormal noise, they should immediately stop and inspect the equipment to prevent it from malfunctioning.
Common faults and solutions
1. Poor cutting quality
Possible reasons: knife edge not sharp, incorrect material placement, insufficient pressure, improper adjustment of knife holder, etc.
Solution: Replace the blade, readjust the material position, adjust the cutting pressure, and readjust the position of the tool holder.
2. Excessive deviation
Possible reasons: Improper adjustment of the positioning cam, inaccurate initial cutting position, etc.
Solution: Readjust the positioning cam, recalibrate the initial position, etc.
3. Equipment malfunction
Possible causes: power failure, sensor damage, etc.
Solution: Check the device power supply, replace sensors, etc.
4. Unstable cutting speed
Possible causes: motor malfunction, loose belt, etc.
Solution: Check the motor, replace the belt, etc.
In short, appropriate maintenance and timely troubleshooting are crucial for the normal operation of the cross cutting shear unit. Only by actively adopting the above methods and solutions in daily maintenance work can we ensure the efficient, stable, and safe operation of the equipment.
