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Directly Forming to Square and Rectangular Tube Mill LW200×200
Directly Forming to Square and Rectangular Tube Mill LW200×200Directly Forming to Square and Rectangular Tube Mill LW200×200Directly Forming to Square and Rectangular Tube Mill LW200×200Directly Forming to Square and Rectangular Tube Mill LW200×200Directly Forming to Square and Rectangular Tube Mill LW200×200

Directly Forming to Square and Rectangular Tube Mill LW200×200

The square or rectangular shaping is formed out before the tube welding, with important advantages in terms of power and material cost reduction.

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Directly Forming to Square and Rectangular Tube Mill

The square or rectangular shaping is formed out before the tube welding, with important advantages in terms of power and material cost reduction.

Great flexibility and possibility of modify the tube dimensulerion without any roll change (in forming - welding - sizing - straightening) for any size included into the mill size range.

Extreme reduction of mill set up time.

Elimination of all cost for roll sets.

Increase of productivity and reduction of stock and relative costs.

Reduction of manpower thanks to the complete automatization of the mill operation and adjustments.

Minimal and easy maintenance.

Display with automatic illustration of tube section for each production step.

Easy use of software for set up of any production parameter, including tube angle radius.

Technological Flow: Strip coil→ Uncoiling →coil peeler → pinch & Leveling →Shearing and butt welding → accumulator → Forming → Welding → bead remover →water cooling →Sizing → Turks head → Flying saw cutting → Tube collecting.


SPECIFICATIONS
Material to be processedCarbon Steel, strip coils of weld able grade with max. 0.2% carbon
TypeSquare & Rectangular tube
Tube Size
Square100 x 100 – 250 x 250 mm
Rectangular100 x 160–150 x 250 mm
Wall thickness2.0 mm–10.0 mm
Tube length6.0 m-12.0 m
Line SpeedMax.32m/min
Welding MethodSolid State High Frequency Welding 800kW
Forming MethodDirectly Forming to Square and Rectangular
Related Products
Flying Saw

Flying Saw is to cut the pipe into a given length while it is traveling. In order to operate continuously, it is necessary to synchronize the cut off machine with the speed of the tube, so as to accurately keep the tubes length during the cutting cycle.

Detail

Roller Mould

Rolls are manufactured out of AISI D2, D3 or equivalent steel. Material is annealed, hardened and tempered to get hardness of 60 ± 2 HRC. Rolls profiles are precisely turned at high speed on CNC Turning machine using ceramic tips to get the desired surface finish.

Detail

Accumulator

The accumulator is installed between the shear & welder and the forming line. Its purpose is to give enough time for feeding the new coil from uncoiler to shear & welder and for the shear & welder to cut and join front end of the new coil with tail end of previous coil.

Detail

Directly Forming to Square and Rectangular Tube Mill LW200×200

The square or rectangular shaping is formed out before the tube welding, with important advantages in terms of power and material cost reduction.

Detail

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